Electric fork lift truck XE4535A 4500mm 3500 kg

Beschreibung

Electric forklift truck XE4535A

Electric forklift truck XE4535A is a purpose-built industrial vehicle engineered for handling and transporting heavy loads with precision and reliability. Designed to operate in warehouses, manufacturing plants, distribution centers, and other demanding environments, the XE4535A optimizes material-handling workflows while minimizing environmental impact. At its core, the XE4535A features a robust electric drive system powered by a 24 V/420 Ah traction battery, delivering consistent torque and smooth acceleration without diesel emissions or excessive noise. With a rated lifting capacity of 3500 kg and a maximum lifting height of 4500 mm on its triplex mast, this model accommodates a wide range of pallet sizes and load configurations. The free-lift function allows initial mast extension of up to 150 mm before full mast elevation, enabling safe operation in low-ceiling facilities. Integrated within a sealed, climate-controlled cabin equipped with a diesel-grade heater, the XE4535A ensures operator comfort and visibility in cold or poorly ventilated areas. An external European-standard charger (24 V/50 A) replenishes the battery efficiently overnight or during planned breaks, supporting continuous multi-shift operation. This introduction outlines how the XE4535A contributes to productivity, safety, and uptime in enterprise material-handling applications.

Specs of electric forklift truck XE4535A

ROI of electric forklift truck

Investing in the electric forklift truck XE4535A delivers measurable returns by streamlining material-handling processes and reducing operating expenditures. Electric drivetrains boast up to 30 % lower energy costs per hour compared with internal-combustion counterparts, translating into significant savings over the equipment’s service life. Eliminating diesel or LPG fuel logistics reduces onsite refueling overhead and associated safety risks. Furthermore, the XE4535A’s low maintenance schedule—enabled by fewer mechanical components in the electric motor and regenerative braking—minimizes downtime and maintenance labor costs. Enhanced operator comfort in the climate-controlled cabin contributes to higher productivity and reduced absenteeism. The precise load control afforded by electronic hydraulics lowers load-damage incidents and product losses. By enabling faster cycle times through its 370 mm/s lift speed and stable side-shifting functionality, the XE4535A boosts warehouse throughput by an estimated 10–15 %. These efficiency improvements support a payback period as short as 18–24 months for many businesses, with extended service intervals further optimizing total cost of ownership.

Key Features of Electric forklift truck

• Rated load capacity of 3500 kg, optimized for medium- to heavy-duty material handling
• Triplex mast with 4500 mm maximum lift height and 150 mm free-lift for low-ceiling operation
• Integrated hydraulic side-shifter delivering ±120 mm lateral fork adjustment without manual repositioning
• 24 V / 420 Ah traction battery providing consistent torque, with regenerative braking to recover up to 5 % of energy
• External European-standard 24 V / 50 A charger for fast, overnight recharging aligned with shift schedules
• Closed, climate-controlled operator cabin with integrated heater, compliant with ISO 3691-1 ergonomic standards
• Smooth electronic control of acceleration and braking for precise load positioning in narrow aisles
• Dual LED work lights on mast and overhead guard compliant with ISO 6055 for enhanced visibility
• Robust steel chassis with reinforced high-stress zones and corrosion-resistant finishes for extended service life
• Digital onboard diagnostics for real-time monitoring of battery state of charge, motor temperature, and hydraulic pressure
• Minimum 2270 mm turning radius and 11 % gradeability to ensure versatile operation on ramps and docks
• Compatibility with ISO 2328-compliant forks and attachments (clamps, rotators, extensions) for diverse load types

How to use electric forklift truck XE4535A

1. Pre-operation Inspection: Conduct a daily walk-around to verify tire pressure, hydraulic oil level, and battery charge status. Ensure mast rollers and chains are lubricated, and confirm side-shifter functionality.
2. Entry and Startup: Use the integrated handrail and non-slip steps to access the cabin. Fasten the seat-belt and engage the parking brake. Insert the key and turn to ‘On.’ The dashboard will perform self-diagnostics.
3. Selecting Drive Mode: Choose between ECO (energy-saving) and STANDARD modes via the control panel to match load requirements.
4. Lifting and Shifting: Operate the left joystick to raise or lower the mast. Engage the side-shifter lever for lateral fork movement. Smoothly accelerate forward to position the load.
5. Transporting Loads: Maintain a maximum travel speed of 12 km/h, braking gradually to avoid sudden stops. Use the horn at aisle intersections.
6. Parking and Shutdown: Lower forks fully, tilt mast back, set the parking brake, switch off the ignition, and remove the key.
7. Charging Procedure: Park in a well-ventilated charging area. Connect the charger to the battery inlet and monitor the charge status until completion. These steps ensure safe, efficient operation and prolong equipment life.

Where to use electric forklift truck

The XE4535A is ideally suited for high-volume warehouses, cold-storage facilities, manufacturing lines, and distribution centers requiring reliable, emission-free material handling. Companies in the food and beverage, automotive parts, consumer goods, and pharmaceutical sectors benefit from its zero-emission operation in enclosed environments. The triplex mast and free-lift capabilities facilitate narrow-aisle racking systems, while the heated cabin supports seasonal operations in refrigerated warehouses. Enterprises transitioning to Industry 4.0 environments will appreciate the electric drive’s compatibility with fleet-management software and telematics platforms. Organizations with sustainability targets leverage the XE4535A to reduce carbon footprints and comply with indoor air-quality regulations. Maintenance-sensitive operations, such as electronics assembly or clean-room processes, profit from the low-noise, low-vibration performance of the electric drivetrain. The XE4535A also excels in outdoor applications on paved surfaces, such as loading docks, provided weather protection or canopy options are specified.

Design and Compatibility of electric forklift truck

The XE4535A’s compact footprint, 3590 mm length and 1238 mm width, enables maneuvering in confined spaces without sacrificing stability. The triplex mast design ensures full visibility at all lift heights, with side rollers and main rollers engineered for a lifespan exceeding 10000 operational hours when properly maintained. Fork carriage width and hook configurations conform to ISO 2328 standards, ensuring compatibility with standard 1200 × 1000 mm pallets, Euro-pallets, and specialized skids. The integrated side-shifter accommodates lateral load adjustments of up to 120 mm in either direction, eliminating the need for manual repositioning. Fork thickness (50 mm) and width (125 mm) are optimized for strength while minimizing pallet entry force. Mounting brackets support a wide range of attachments, including carton clamps, paper roll clamps, and cradle attachments, broadening the XE4535A’s application scope. All hydraulic and electrical connections use industry-standard fittings, facilitating retrofit of existing warehouse accessories.

Performance and Capabilities electric forklift truck

Equipped with a 48 V traction motor delivering 11 kW of continuous travel power and 15 kW of hydraulic lift power, the XE4535A maintains consistent speeds of 12 km/h under both loaded and unloaded conditions. Its dual-cylinder hydraulic lift system achieves 370 mm/s ascent speed when unloaded and 220 mm/s under full load, optimizing cycle times. The forklift negotiates inclines up to an 11 % grade, ensuring reliable operation on ramps and loading docks. Maximum safe tilt angles of 6° forward and 10° backward stabilize high-center-of-gravity loads. Regenerative braking recovers up to 5 % of energy during deceleration, extending run time by up to 20 minutes per shift. The closed-loop steering system provides a minimum turning radius of 2 270 mm, enabling precise movements in narrow aisles. Digital diagnostics monitor motor temperature, hydraulic pressure, and battery state of charge, alerting operators to potential issues before they impact performance.

Safety and Durability of electric forklift truck

Safety features include an overhead guard compliant with ISO 6055, hydraulic velocity fuses on lift cylinders to prevent uncontrolled descent in case of hose failure, and a secondary mechanical parking brake. The operator cabin meets ISO 3691-1 standards for ergonomic design, with adjustable seat, armrest, and steering column to reduce fatigue. LED work lights on the mast provide clear illumination during night or low-light shifts. Durable steel construction with reinforced reinforcements in high-stress areas resists deformation under impact. Corrosion-resistant paint and sealed electrical connectors protect against moisture and dust ingress, ensuring reliability in harsh environments. The battery compartment includes a spill containment tray and an interlock that prevents operation if the battery is not fully secured. All critical welds are ultrasonic-tested, and the chassis undergoes a 1 200-hour salt-spray test to validate long-term durability.

Adjustments and Maintenance of electric forklift truck

Routine maintenance intervals include daily visual inspections of tires, mast rollers, and hydraulic lines; weekly lubrication of mast rollers and chain pins; and monthly checks of battery electrolyte levels and terminal tightness. The side-shifter rails require greasing every 250 operating hours. Electronic diagnostics should be run quarterly to verify motor controller and CAN-bus integrity. Adjustable preload settings on steering and mast roller bearings are reachable from ground level, minimizing downtime. The external charger’s settings are verified every six months to ensure correct voltage and current profiles, extending battery lifespan. Brake system adjustments follow ISO recommendations, with drum clearances checked every 500 hours. Replacement of hydraulic filters is recommended at 1 000 hours or annually. Detailed maintenance procedures are documented in the operator’s manual, and on-board decals guide technicians through adjustment points for optimal performance and service life.

Environmental Impact of electric forklift truck

The XE4535A’s electric propulsion eliminates onsite exhaust emissions, improving indoor air quality and reducing greenhouse-gas footprint. Compared to diesel forklifts, battery-powered operation cuts CO₂ emissions by up to 50 % over a typical duty cycle. Energy efficiency gains through regenerative braking conserve up to 15 % of consumed electricity. The lead-acid battery is fully recyclable, with over 95 % of materials recovered through established recycling streams. Hydraulic oil and filter disposal comply with EU Directive 2008/98/EC, and biodegradable hydraulic fluids are optionally available to further minimize environmental risk. Noise emissions are under 70 dB(A), enhancing workplace conditions and reducing sound-pollution impacts. The powder-coat paint process emits virtually zero volatile organic compounds. By supporting corporate sustainability targets and regulatory compliance, the XE4535A contributes to long-term environmental stewardship initiatives.

Electric Forklift Truck XE4535A Comparison with Competitors

Compared with comparable 3.5 t electric forklifts, the XE4535A offers a superior combination of lift height, free-lift capacity, and operator comfort at a competitive total cost of ownership. Its 4.5 m triplex mast exceeds the 3.5 m standard on many rivals, enabling higher pallet racking without requiring specialized masts. The integrated side-shifter streamlines load handling, whereas many competitors charge extra for retrofit modules. The closed-cabin heater is standard equipment, improving operator retention and productivity in cold climates—features that are often optional or unavailable on alternate models. With regenerative braking and a high-efficiency motor, the XE4535A delivers energy savings of 10–15 % over industry averages. Robust component durability and extended service intervals reduce downtime by up to 20 %, further distinguishing it in the enterprise market.

Buy electric forklift truck XE4535A

The electric forklift truck XE4535A embodies advanced electric drivetrain technology, versatile load-handling capabilities, and enterprise-grade safety in a single package. Its 3.5 t capacity, 4.5 m triplex mast, side-shifter, and climate-controlled cabin deliver exceptional operational efficiency and operator comfort across diverse industrial environments. To acquire the XE4535A, select ADD TO CART for immediate purchase of standard configurations, or click GET OFFER to request a personalized quote—tailored with optional attachments, extended warranties, and service agreements. Elevate your material-handling performance today by integrating the XE4535A into your fleet, and experience the tangible benefits of reduced operating costs, improved throughput, and enhanced workplace safety.